We got our wings from Bob at Flying Foam. He did our test wings last year too, and the quality was top notch once again.
The first step is to lay down layers of carbon fiber on the foam. Word of warning: Do NOT spray the spray adhesive directly on the foam! I'm glad Danny found this out before we actually started laying down the fabric.
|What happens when you spray spray adhesive on EPS...|
|Cutting carbon fiber fabric to the right size|
|Laying down the fabric on the other half of the mold|
|Putting the wing down|
|A couple smaller sections with carbon fiber wrapped on them|
|Breather and peel ply|
|Smoothing over the peel ply after epoxying|
|Wrapping the breather over it all|
|Costi and Kevin laying up the seat|
|Starting to pull vacuum|